Forwell Machinery Co. Ltd., was established in 1987 and specializes in the production of Mold Cart. Forwell has been a market leader for many years and has been widely acknowledged for the high quality and functionality of their products.
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Die / Mold Cart System

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Features

  1. Fully automated die or mold changing
  2. High precision die or mold placement
  3. Increased safety and efficiency
  4. Can serve multiple production lines at once
  5. Multiple layout configurations

System Introduction

Forwell’s Die / Mold Cart System provides automatic die or mold changes for a range of different machines, such as plastic injection molding machines, plastic extrusion machines and press machines. This Die / Mold Cart system offers very fast, efficient and safe die and mold changes, using an advanced cart on rails system.

Conventional die or mold changes can often take over an hour, but with the Die / Mold Cart System, die or mold changes are automatically completed in just a fraction of the time. Using this system, all procedures from die transfer and changing, to positioning and clamping is carried out by this system, resulting in extremely accurate die or mold changes. As the Die / Mold Cart System offers very precise die or mold changes, many operational issues can be avoided such as locking screws breaking when hand tightened, and incorrect mold alignment resulting in damage to the mold or production equipment.

The Die / Mold Cart System also massively increases safety and efficiency, by allowing for automatic operations and making it feasible to perform many small batch production runs. Another great feature of this system is that it can be configured to specific user needs, different production facilities and serve multiple production lines at once.

System Selection

Features
  1. Large work table size (with fixed hold) 
  2. Automatic mold opening adjustment (just input die)
  3. thickness parameter and machine will automatically adjust)
  4. Machine safety door size adjuster
  5. Die locating slot/mold platen chamfer
  6. Fixed platen for mold pulling
System Selection

In order to select the most appropriate mold or die cart system for your needs please view the product codes below. There is also a table showing the range of different sizes of mold cart systems available for injection molding machines.

Injection molding machines No. of clamping system Rollers Position hole size
Weight Clamping force M(mm) N(mm)
~450t 80t TFH-10x8 60 50 30
~550t 128t TFH-16x8 80 50 30
~850t 128t TFH-16x8 80 50 30
~1300t 200t TFH-25x8 100 60 38
~2000t 320t TFH-40x8 120 80 40
~2500t 320t TFH-40x8 160 80 40
~3000t 320t TFH-40x8 180 80 40

Die Cart System Layouts

Depending on whether you require a Cart System for a Punch Press or Injection Molding Machine multiple different Cart Layouts are possible. To see which different Cart Layouts are available please first select for which type of machining operation you require a Cart System. Remember Forwell can custom build a Cart System to fit your machining requirements, whether it be for a single machine or for a whole production line.

See below for different examples of Cart System Layouts for Mechanical and Hydraulic Type Punch Presses.

Two Dies on a Moving Cart

Die Cart System with a 2-die cart for quick and automatic horizontal loading of dies.

Parallel Machine Cart Layout

Die changes are performed using a 2-die cart that serves two or more presses that are positioned along one line. This allows for a wide application of quick die changing.

Bidirectional Moving Cart Layout

Simultaneous 2-die change operation using two carts either side of the press. This layout allows for the fastest possible die change time.

Mold Cart System Layouts

Forwell can design the most practical and efficient Quick Die Change System according to your plant layout and equipment. To further improve the efficiency of your mold changes, this system can be paired with Forwell’s Mold Cart System to create a fully automatic mold change system for your plastic injection production lines. When establishing a new production facility, please contact Forwell directly to see how beneficial a Quick Mold Change System and Mold Cart System can be for enhancing your productivity. Below you can see the different layout configurations possible when combining Forwell’s Quick Mold Change System with Forwell’s Mold Cart System:

Two Molds on a Moving Cart

Mold Cart System with a 2-mold cart for quick and automatic horizontal loading of molds.

Single Mold on a Fixed Cart

Mold Cart System with a single mold for quick and easy loading of molds.

Double Sided Cart Layout

Mold Cart System that loads molds for machines positioned either side of the cart.
Machines are facing opposite directions

Machines are facing the same direction Parallel Machine Cart Layout

Mold changes are performed using a 2-mold cart that serves two or more injection molding machines that are positioned along one line. This allows for a wide application of quick mold changing.